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CNC Busbar Processing Machine

CNC Busbar Processing Machine

Reliable CNC Busbar Processing Machine Manufacturer

Reliable CNC Busbar Processing Machine Manufacturer

Fenghua CNC focuses on the R&D and manufacturing of busbar processing equipment and has more than ten years of industry experience. For customers with higher requirements for processing accuracy, positioning efficiency, and batch production, we have developed the CNC busbar processing machine. The machine adopts a CNC system and servo positioning technology, integrating punching, cutting, and bending functions to achieve automatic positioning of busbar processing positions, providing efficient and precise CNC busbar processing solutions for electrical manufacturers.

The CNC busbar processing machine is an upgraded model based on the standard 3-in-1 busbar processing machine. Through CNC system control and servo positioning technology, the processing positions can be automatically positioned. Operators only need to input or set the processing dimensions, and the machine can complete positioning according to the preset positions, reducing manual marking, measurement, and adjustment, and improving processing efficiency and positioning consistency. It is especially suitable for batch processing and enterprises with high requirements for processing accuracy.

CNC Busbar Processing Machine Series

The Fenghua CNC busbar processing machine series is upgraded from the 3-in-1 busbar processing machine with CNC technology. The processing range covers from 160 × 16 mm standard busbars to 300 × 20 mm large-size busbars. While retaining punching, cutting, and bending capabilities, the series upgrades the CNC control system and servo positioning functions.According to different busbar specifications, processing requirements, and automation needs, corresponding equipment configurations can be provided to meet the different requirements of electrical manufacturers for processing accuracy, production efficiency, and automation level.

How to Choose the Right CNC Busbar Processing Machine?

Fenghua CNC offers CNC busbar processing machines in different configurations to meet various requirements for busbar dimensions, processing methods, and automated production. By comparing the maximum processing capacity, processing force, positioning accuracy, and CNC configuration of each model, you can quickly select the machine that best suits your production needs.

If you are unsure which model to choose, please contact us. Our engineering team can provide professional machine selection recommendations based on your busbar specifications, processing methods, and production capacity requirements.

Function

Parameter

NCZMXK-303-3-S

NCZMXK-503-3-S

NCZMXK-803-3-S

Punching Unit

Maximum Punching Force

400 kN

500 kN

800 kN

Punching Diameter Range

φ4.3-φ34 mm

φ4.3-φ34 mm

φ4.3-φ34 mm

Maximum Punching Thickness

16 mm

16 mm

16 mm

Maximum Punching Width

160 mm

260 mm

300 mm

Servo Positioning Accuracy

±0.2 mm

±0.2 mm

±0.2 mm

Servo Positioning Length

0-1000 mm (Customizable)

0-1000 mm (Customizable)

0-1000 mm (Customizable)

Servo Positioning Width

0-200 mm (Customizable)

0-300 mm (Customizable)

0-300 mm (Customizable)

Shearing Unit

Maximum Shearing Force

400 kN

500 kN

800 kN

Maximum Shearing Thickness

16 mm

16 mm

16 mm

Maximum Shearing Width

160 mm

260 mm

300 mm

Servo Positioning Accuracy

±0.2 mm

±0.2 mm

±0.2 mm

Servo Positioning Length

0-1000 mm (Customizable)

0-1000 mm (Customizable)

0-1000 mm (Customizable)

Bending Unit

Maximum Bending Force

400 kN

500 kN

800 kN

Maximum Bending Thickness

16 mm

16 mm

16 mm

Maximum Bending Width

160 mm

260 mm

300 mm

Bending Accuracy

±0.2°

±0.2°

±0.2°

Servo Positioning Accuracy

±0.2 mm

±0.2 mm

±0.2 mm

Servo Positioning Length

0-800 mm (Customizable)

0-800 mm (Customizable)

0-800 mm (Customizable)

Horizontal Bending

Maximum Width

100 mm

120 mm

120 mm

Maximum Thickness

10 mm

12 mm

12 mm

Other Parameters

 

 

 

 

PLC System

Siemens

Siemens

Siemens

Positioning Method

Automatic

Automatic

Automatic

Control System

PLC + Touch Screen

PLC + Touch Screen

PLC + Touch Screen

Number of Touch Screens

3

3

3

Motor Power

3 × 4 kW

3 × 5.5 kW

3 × 7.5 kW

Standard Power Supply

380 V / 50 Hz

380 V / 50 Hz

380 V / 50 Hz

Overall Dimensions

1750 × 1400 × 1200 mm

2000 × 1550 × 1300 mm

2060 × 1620 × 1680 mm

Machine Weight

1700 kg

1800 kg

2300 kg

Note: Our CNC busbar processing machines are equipped with a standard 380V three-phase power supply. Since voltage standards vary by country and region, please consult our technical engineers before placing an order to confirm that the power supply voltage is compatible and ensure proper machine operation.

Advantages of the CNC Busbar Processing Machine

Integrated Three-Station Design Saves Space

Integrated Three-Station Design Saves Space

The punching, shearing, and bending units are integrated into a single machine, reducing the floor space required for multiple machines. It also minimizes busbar transfer between different machines, helping improve overall processing efficiency.
Three Independent Hydraulic Systems Improve Efficiency

Three Independent Hydraulic Systems Improve Efficiency

The punching, shearing, and bending units are each equipped with an independent hydraulic drive system. Each station can operate independently according to processing requirements without interfering with the others, reducing waiting time between processes and improving machine utilization.
Three Independent Touch Screens for More Precise Control

Three Independent Touch Screens for More Precise Control

The shearing, punching, and bending units are each controlled through an independent CNC touch screen. Processing positions and bending angles can be precisely controlled according to preset parameters, reducing manual operation errors and improving processing accuracy.
More Than 10 Busbar Processing Functions

More Than 10 Busbar Processing Functions

By using different tooling and dies, the machine can perform more than 10 busbar processing operations, including punching, shearing, flat bending, edge bending, embossing, and twisting, meeting a wide range of processing requirements in electrical equipment manufacturing.
Servo Positioning for Automatic and Accurate Positioning

Servo Positioning for Automatic and Accurate Positioning

The machine adopts a servo positioning system that automatically positions the busbar according to preset processing dimensions. This reduces manual marking, measuring, and repeated adjustment while improving processing efficiency and positioning accuracy, making the machine particularly suitable for batch production.

Applications of CNC Busbar Processing Machines

Why Choose Fenghua CNC

15+ Years of Busbar Equipment Manufacturing Experience

Fenghua CNC has specialized in the R&D and manufacturing of busbar processing equipment for more than 15 years. With extensive experience in the development, production, and application of 3-in-1 busbar processing machines, we provide mature and reliable equipment for electrical manufacturers worldwide.

In-House Factory · Strict Quality Control

Fenghua CNC operates its own manufacturing facility. From machine frames and punching, shearing, and bending units to final assembly and factory inspection, the entire production process is completed in-house. Every 3-in-1 busbar processing machine is fully tested before shipment to ensure stable operation and reliable production performance.

Servo Positioning · Flexible Customization

The CNC busbar processing machine adopts servo positioning technology and can be configured according to the customer’s busbar specifications, processing dimensions, and process requirements, improving positioning accuracy and consistency in batch production. Customization is also available for tooling, electrical standards, and special processing requirements.

Exported to 20+ Countries · Full-Process Technical Support

Fenghua CNC equipment has been exported to more than 20 countries and regions. We understand the configuration and application requirements of different markets. From machine selection and solution confirmation to delivery, installation, commissioning, and operator training, we provide full-process technical support to help overseas customers put their equipment into production smoothly.

FAQs

A 3-in-1 busbar processing machine integrates punching, shearing, and bending functions and is suitable for conventional busbar processing. A CNC busbar processing machine adds servo automatic positioning and CNC control, reducing manual measuring and positioning while improving processing accuracy, repeatability, and production efficiency. It is more suitable for batch and automated busbar processing.

The machine is mainly used for processing copper and aluminum busbars. Depending on the model and configuration, it can perform punching, shearing, bending, and other busbar processing operations.

The operator enters or sets the processing parameters through the CNC system. The servo system then automatically positions the busbar according to the preset dimensions before the required processing operation is performed, reducing manual measuring and marking.

Yes. Different punching, shearing, and bending dies can be configured according to the customer’s processing requirements to meet different busbar processing applications.

The standard delivery time for a CNC busbar processing machine is usually 7–10 working days. For machines with special processing dimensions, servo configurations, customized tooling, or other special requirements, the final delivery time will be confirmed according to the machine configuration and order quantity.

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