CNC Busbar Bending Machine Manufacturer
Fenghua CNC is a professional manufacturer of CNC busbar bending machines with more than 10 years of experience in the R&D and manufacturing of busbar processing equipment. To meet the requirements for high-precision and high-efficiency bending of copper and aluminum busbars, we provide servo-driven high-precision CNC busbar bending machines that enable accurate control of bending angles and dimensions.
Our machines are designed to meet different bending processes and batch production requirements, helping electrical equipment manufacturers improve processing efficiency and bending accuracy while ensuring consistent quality and reliable production results.
CNC Busbar Bending Machine
The CNC busbar bending machine is an automated busbar processing solution designed for high-precision bending of copper and aluminum busbars. Unlike a CNC 3-in-1 busbar processing machine, it is equipped with a servo drive system, CNC control system, and CAD/CAM software.
The machine supports the import of 2D and 3D busbar drawings and can automatically generate processing programs, achieve precise positioning, and perform continuous multi-angle bending. This provides higher bending accuracy, smaller machining errors, and more consistent results.
It is especially suitable for busbar manufacturers with demanding requirements for bending angles, dimensional accuracy, and batch production. The machine is widely used for copper and aluminum busbar processing in low- and high-voltage switchgear, transformers, new energy equipment, and other electrical applications.
CNC Busbar Bending Machine Technical Parameters
To determine whether a CNC busbar bending machine is suitable for your production requirements, key factors such as processing capacity, bending accuracy, and core machine specifications should be considered. The main technical parameters of the Fenghua CNC busbar bending machine are as follows:
Model | MXZW-200 |
Nominal Pressure | 400 kN |
Bending Accuracy | ±0.3° |
Backgauge Accuracy | ±0.3 mm |
Main Motor Power | 5.5 kW |
Main Ram Stroke | 210 mm |
Max. Flat Bending Capacity | 200 × 16 mm |
Backgauge Length | 1500 mm |
Max. Edge Bending Capacity | 120 × 12 mm |
Machine Weight | 3000 kg |
Overall Dimensions | 3450 × 1200 × 1750 mm |
Power Supply | 380 V, 50 Hz |
Note: Our CNC busbar bending machine is equipped with a 380 V three-phase power supply as standard. Since voltage standards vary between countries and regions, please consult our technical engineers before placing an order to confirm the required voltage and frequency. This helps ensure that the machine is fully compatible with your local power supply and operates properly.
Advantages of the CNC Busbar Bending Machine
High-Rigidity Closed-Frame Structure for Stable Bending
The MXZW-200 CNC busbar bending machine features a high-rigidity closed-frame structure. Its main load-bearing platform is made of 80 mm thick T10 steel plate and undergoes quenching and tempering heat treatment to improve overall rigidity and resistance to deformation, ensuring stable and reliable bending performance.
Servo Drive System for High-Precision Bending
The machine uses a high-inertia servo motor as the main power source, combined with a high-precision planetary reducer and a precision-ground ball screw transmission system. This configuration provides accurate, smooth, and stable bending control, helping ensure consistent bending angles and dimensional accuracy.
CAD/CAM Software for More Efficient Programming
The machine is equipped with CAD/CAM software that supports 3D drawing, CAD file import, automatic processing path generation, and bending process simulation. This significantly simplifies programming and improves production efficiency.
CNC Control System for Easy Operation
The machine is equipped with a touchscreen human-machine interface and Fenghua CNC’s independently developed busbar bending control software, providing intelligent and user-friendly operation.
Integrated Processing with CNC Busbar Punching and Shearing Machines
The MXZW-200 CNC busbar bending machine can share processing data with CNC busbar punching and shearing machines, enabling linked data processing for punching, shearing, and bending operations. With a single programming setup, multiple machines can work together, reducing repeated data entry and improving overall busbar processing efficiency.
CNC Busbar Bending Capabilities
The CNC busbar bending machine is supplied with three sets of bending dies. Different dies can be selected according to busbar specifications and bending requirements to perform flat bending, L-shaped bending, U-shaped bending, Z-shaped bending, and other bending operations. By using different die combinations, the machine can meet various requirements for bending angles, shapes, and processing applications.
Item | Quantity |
R3 Flat Bending Die | 1 Set |
R5 Flat Bending Die | 1 Set |
R60 Edge Bending Die | 1 Set |
Foot Pedal Switch | 1 Set |
English User Manual | 1 Set |
English Factory Inspection Report | 1 Set |
Standard Tool Kit | 1 Set |
Note: For special busbar processing applications, Fenghua CNC can customize dedicated bending dies according to customer-provided busbar drawings and processing requirements, including twisting dies, one-step forming dies, embossing dies, and other special-purpose dies. If you require customized tooling, please contact our technical engineers for a tailored die solution.
Large Flat Die
Embossing Die
Mark-Free Bending Die
Flat Bending Die
CNC Busbar Bending Machine Applications
CNC busbar bending machines are suitable for electrical manufacturers that require high-precision bending of copper and aluminum busbars. They are widely used in the following industries:
Switchgear Manufacturing Solutions
In box-type substations, busbars must be prefabricated to fit the limited space and ensure quick, error-free on-site ins…
Busway Manufacturing Solutions
In 1busbar trunking manufacturing, precision machining of slots, holes and bends is critical to ensuring reliable power …
Distribution Cabinet Manufacturing Solutions
In high and low voltage switchgear, every connection point must be precisely processed to prevent arcing, overheating an…
Transformer Manufacturing Solutions
For transformer windings and connections, busbars require precise forming and hole positioning to match core layouts and…
New Energy Electrical Equipment Solutions
EV charging piles demand busbars that balance compact size with high current-carrying capacity, all while meeting strict…
Power Equipment Manufacturing Solutions
Communication cabinets and data center equipment require busbars that support high-current loads while maintaining power…
Why Choose Fenghua CNC
15+ Years of Busbar Equipment Manufacturing Experience
Fenghua CNC has specialized in the R&D and manufacturing of busbar processing equipment for more than 15 years. With extensive experience in the development, production, and application of 3-in-1 busbar processing machines, we provide mature and reliable equipment for electrical manufacturers worldwide.
In-House Factory · Strict Quality Control
Fenghua CNC operates its own manufacturing facility. From machine frames and punching, shearing, and bending units to final assembly and factory inspection, the entire production process is completed in-house. Every 3-in-1 busbar processing machine is fully tested before shipment to ensure stable operation and reliable production performance.
OEM / Customization · Special Die Solutions
Based on the customer’s busbar material, specifications, bending shapes, and processing requirements, Fenghua CNC provides suitable machine configurations and bending solutions. We support customized special bending dies, including one-step forming dies, bending dies with different radii, and other special-purpose tooling to meet various busbar bending requirements.
Exported to 20+ Countries · Full-Process Technical Support
Fenghua CNC equipment has been exported to more than 20 countries and regions. We understand the configuration and application requirements of different markets. From machine selection and solution confirmation to delivery, installation, commissioning, and operator training, we provide full-process technical support to help overseas customers put their equipment into production smoothly.
FAQs
CNC busbar bending machines are mainly used for bending copper and aluminum busbars. Suitable bending dies can be configured according to different busbar specifications and processing requirements.
The machine can perform common busbar bending operations such as flat bending, L-shaped bending, U-shaped bending, and Z-shaped bending. Customized dies can also be provided for special applications, including twisting, embossing, one-step forming, and mark-free bending.
A CNC busbar processing machine integrates punching, shearing, and bending functions in one machine and typically uses hydraulic drive with servo positioning. A CNC busbar bending machine is designed specifically for precision bending and adopts servo drive and servo positioning, providing higher bending accuracy and smaller processing errors. It is more suitable for customers with higher requirements for bending precision and batch production.
Yes. The machine is equipped with CAD/CAM software that supports importing 2D and 3D busbar drawings and can generate machining programs and processing paths based on the drawings, improving programming efficiency.
Yes. Fenghua CNC can provide suitable machine configurations and customized solutions based on the customer’s busbar material, processing dimensions, bending requirements, production needs, and local electrical standards.
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